Home > Inspection Systems > Hi Cube Van Inspection System

Hi Cube Van Inspection System

hi cube van

Features

Control Room

  • Console contoured and designed for maximum operator efficiency. Safety Walk flooring or to Customer's specification.
  • Electronics accessible from equipment room access door.
  • Roof mount AC/Heat installed. Additional electric or propane heaters if required.
  • Optional waterproof lockable exterior electronic equipment access door on side of vehicle.

Equipment Area

  • High quality cabinetry installed using marine plywood and laminate. All walls constructed with kemply for easy cleaning and maintenance. Aluminum or SS walls optional.
  • All controls readily available on slope panels in front of operator station.
  • Ample storage areas and separate filing cabinet. Bench seat with additional storage under seat.
  • Indirect lighting eliminates glare on video monitors. Equipment Area
  • High quality cabinets installed using marine plywood and kemply or laminate. Sealed diamond plate flooring. Aluminum walls and ceiling available.
  • 25 gallon to 80 gallon wash down tank with 12V pump.
  • Wash basin and gray water tank optional.
  • Soundproof generator enclosure with exterior access and slides when required. Installed to Customer's specifications.
  • Ample lighting with additional work bench lighting.
  • Built-in five drawer lockable tool box.
  • All electrical installation to NEC Code.
  • Documented and published wiring diagrams.
  • Air compressor with retractable air hose optional.

Read about a new approach to oufitting a TV inspection van

Photographs

Detailed Specifications

FORD E450 Spartan 14' Box V 8 Diesel

VEHICLE

  • New Ford E450 V8 Diesel Engine, 14Ft Spartan Box 96" wide Full opening rear doors, Automatic Transmission, Air Conditioning, AM/ FM Radio with low profile Spartan Box to include:
    • 2 Amber Electronic Strobe Warning Beacons - Roof Mount
    • 2 Adjustable Floodlights Rear of Vehicle Area Illumination
    • 1 Standard Drivers Seat with Seatbelt and Sun visor
    • 1 Standard Passenger Seat with Seatbelt and Sun visor

POWER SYSTEM

  • 1 7.5 KW Onan Diesel 120 Volt AC 60Hz Generator,
  • 1 Generator Remote Start and Stop Cable Assembly
  • 1 Generator storage compartment with lockable door
  • 1 Commercial Power Supply Receptacle, 20 ft. Cord and Plug
  • 1 Automatic Power Transfer Switch
  • 1 Electric Supply Center with circuit breaker box
  • 1 Generator battery 12 VDC located in battery box
  • 1 Battery charger

CONTROL ROOM

  • 1 TV Utility Van Control Room Interior to include:
    • 1 Industrial Crosswalk Floor Covering
    • 1 Roof Mounted AC with heat
    • 1 Bulkhead Wall with door and Plexiglass window
    • 1 Built In Control Console with Rack mounts for Electronic Equipment, desk top, with storage
    • 1 Electrical Outlet Dual Receptacle
    • 1 Fire Extinguisher 10 BC Rating w/Bracket
    • 1 Operator Chair swivel, mounted to floor

EQUIPMENT ROOM

  • 1 TV Utility Van Equipment Room Interior to Include:
    • 1 110-Volt Fluorescent Light Fixture
    • 1 Electrical Outlet Dual Receptacle
    • 1 Diamond Plate Floor
    • 1 Water tank 20 gallon with transfer pump
    • 1 Wash down reel with retractable hose at rear of van

EQUIPMENT SPECIFICATION

POWER CONTROL UNIT

  • Color TV Power Unit Multi Conductor Rack Mount
  • 1 TV Camera Light head Intensity Control w/Meter
  • 1 Camera Test Cable

COLOR INDUSTRIAL TV MONITOR

  • 1 17" LCD monitor

VIDEO CASSETTE RECORDER

  • 1 Video Cassette Recording System Rack Mount to include:
    • 1 Video/Audio Tape Recorder, Industrial Cassette, NTSC Color Standard, VHS Format - Front Load, Audio Recording Microphone

FOOTAGE METER

  • 1 Footage Meter with Sealed Electronic Counter

DATA LOGGER WITH INTEGRATED MPEG VIDEO COMPRESSION CDL 9000 series

  • 1 Rack Mounted Industrial Computer to include:
    • 1 Intel Processor 2.8 GHz or better
    • 1 Memory 512 MB, 512 cache
    • 1 80GB IDE /SATA Hard Drive
    • 1 DVD R Drive
    • 1 Keyboard with integrated pointer
    • 1 15" Industrial LCD monitor with Touch Screen interface for data entry
    • 1 Operating System
    • 1 On screen keyboard for data entry
    • 1 Data Logger Software Suite to include:
      • 1 PACP /WRc data format with other formats available as required
      • 1 Image capture button to capture JPEG images for storage on database or immediate printing
      • 1 Footage Display for primary and selectable secondary footage (lateral footage)
      • 1 Footage Calibration software module
      • 1 Comparator display on 15" LCD screen displaying JPEGs of PACP/ WRc published defects for comparison with live video
      • 1 Hardware Video compressor MPEG 1, MPEG 2 to include:
        • 1 Fully standard compliant IPB frame video and synchronous audio MPEG capture in real time at a minimum of SIF Resolution at 1.5Mb/sec based on MPEG 1 specifications. Customer to select MPEG Codec required.
        • 1 Preview screen from Digital video stream allowing user to check the video file quality. Operator shall have on screen controls to adjust the video settings when the mpeg video file is open to optimize the recorded file.
    • 1 40GB or better USB 2.0 Fortress Drive
    • 4 USB 2.0 Ports
    • 1 USB Security Dongle
    • 1 Certified Pause function integrated into MPEG software to generate a single Mpeg file irrespective of the number of pauses encountered during an inspection. The resulting file must have the capability of being replayed on any commercially available player.
    • 1 Composite or SVHS Video input with audio
    • 1 Integrated Elapsed time Codec
    • 1 Cobra Information Management Software package CIMS™ (Truck Version) to include:
      • 1 Cobra transfer utility to CIMS™
      • 1 PACP compliant data transfer utility (Subset of Cobra format)

DATA MANAGEMENT SOFTWARE

  • Windows Based software package capable of accepting the Data logger information from the field without the need to re enter the information. The database software shall be CIMS™ developed by Cobra Technologies™

VIDEO CABLE

  • Video Cable Assembly, Kevlar Fiber Armored, 0.410" Diameter,
  • 2000 lb. rating 1000 Ft Multi-Conductor to include:
    • 1 Kevlar Armored Cable Terminal Connector
    • Tow and Tag Line Bridle Set Armored Cable

TV INSPECTION CABLE REEL

  • 1 Self-Laying TV Inspection w/Cable Reel, Electric Gear Motor Rewind and Electric Freewheel Clutch to include:
    • 1 Freewheel Drive Select Switch
    • 1 Local Control
    • 1 Desk Mount Control
    • 1 Transfer Switch to Permit Local/Remote Selection
    • Sealed Liquid Metal Slip Ring
    • 1 Wireless Controller at rear of truck for Crawler control (Forward and Reverse)
    • 1 Electronic Interlock Reel Brake to prevent cable over run

SYSTEM ENGINEERING PANEL

  • 1 System Control panel to include:
    • 1 Power system remote control panel
    • 1 Interior Light switch
    • 1 Strobe Light Switch

CRAWLER ASSEMBLY 8" to 24"

  • 1 Crawler Camera Assembly 8" Multi-Conductor to include:
    • 1 Hi-torque Planetary Gear Motor with Forward/Reverse and Freewheel Drive with full control of crawler speed.
    • 1 Automatic freewheel clutch
    • 1 Lowering and Recovery Harness
    • 1 Set 10", 12", 15" Lift Wheels
    • 1 Set balloon Wheels for 18" pipe and larger
    • 1 90-degree SS swivel for rear connector

PAN TILT ZOOM CAMERA

  • 1 Pan Tilt Zoom Camera System to Include:
    • 1 Solid State Color Sewer TV Camera with a Panning and Rotational Camera Head, Remote Adjustable Optical Focus, Electronic Iris Multi-Conductor, Manual iris Auto Focus 10:1 Optical zoom Auto Centering NTSC Color Standard to include:
      • 1 Camera Controller with Remote Focus Control and Auto Centering Control for Pan and Rotate Axis
      • 1 Luxeon LED with Collimators lighting System thru 36" Pipe
      • 1 Camera Storage and Transport Case
      • 1 Light Head Shut Down Control System to Prevent Light Head Over Voltage

CABLE MANHOLE GUIDE SYSTEM

  • 1 Cable Manhole Guide System to include:
    • 1 Manhole Top Roller Assembly
    • 1 Down hole Roller (Tiger Tail)

MISC

  • 1 Operation and Maintenance Manuals
  • 1 Set of Schematics of all systems supplied
  • 1 Parts Book
  • 1 Delivery to Customers Location